Then every student has a forge to take home. Firepot or hearth -- a place where the burning fuel can be contained over or against the tuyere opening. The smoke shelf is 8 inches above the top of the smoke entrance. Anything from a brake drum forge made yourself (if you have some welding experience and tools) to a factory-direct one from Centaur Forge, to building your own by hand will do. It’s possible to fabricate your own brake drum forge for less than $100. See more ideas about Brake drum forge, Forging, Blacksmithing. The forge is what you’ll use to heat the metal that you’re working. My main question is that if u look at the hole in the brake drum we need to put a bottom there so the coal have something to sit on. Brake Drum Coal Forge A typical smithy in Finland. So, I’ve used several types of forges over the years. The two long nipples have one end sawn off or may be cut from a longer piece of pipe. To make an appointment to pick up orders call Tim Delsman 541-519-7755 or email Tim at mustangr@oregontrail.net Location of coal 2950 Church St. in Baker City, Oregon 97814. Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. Fittings also vary according to your budget (new or scrounged). T … 5.5" outside diameter; 3.75" outlet diameter; 4.625 between hole centers (3/8" holes) must be bolted down; solid cast iron. Good Deals, Tool Steel. Brake Drum Forge. If you’ve done ANY amount of researching on the internet about building your first forge, you’ve almost certainly come across a mention of a “brake drum forge”. One or two pieces of 1/2" (13mm) steel or stainless steel bar will sufice. Blowers with a lot of pressure and CFM such as those from vacuum cleaners or leaf blowers will need an air control. Read more. A 17th-century painting from the school of Cornelis Gerritsz Decker of men around a forge The artist William Blake used the blacksmith as a motif in his own extensive mythology. Fashion a metal pan or fire pit liner to fit over the walls of the brick box you have laid up. We are going to make sure that we get a rise up so coal manegment will be easier! This is all that is needed for a very small forge like a brake drum forge. With my brake-drum forge, it seems like I almost have to leave the hair dryer blower on Low speed at all times. I have a brake rotor attached to my piping which sits in the buttom of the drum. I know that the brake drum is a bit to large for an optimas forge! The drum I have left over from the JYH is 12" (30cm) diameter (inside) and about 6" (15cm) deep. They make a pretty decent firepot but are not nearly as heavy as commercial firepots therefore will not last as long. Brake Drum ForgeCoal ForgeBlacksmith ForgeWork ToolsBlacksmithingMetal WorkingDrumsPicturesWelding. 3.8k. I have a brake drum forge — albeit a different setup than the one shown in the video above — it is portable, large, and just plain easy and cheap to build. I was just thinking to myself that I should include some links to this post to some other really useful articles about building a brake drum forge. 10" to 16" (25 to 40cm) will work. Jan 22, 2018 - Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. This trap door remains closed while the forge is going and you open it up to clean out all the fallen soot and coal. I have a brake-drum forge and I use fancy hardwood lump charcoal gotten from walmart for about a dollar a pound. Saved by Will Kalif. Hello, I was given a brake drum yesterday in exchange for a box of cookies . Now you can do the math on what you’ll be out (money-wise) on getting a brake drum forge set up. I got the brake drum from my dads work. In Dave’s video, he’s made a base out of an old antenna mast. I have several propane forges — none of which I really use now, unless I absolutely have to. Mar 16, 2014 - Photos of the build of a pair of brake drum coal fired forges. Schedule 40 pipe is standard but 80 or 120 will last longer IF you can get them. Rather than purchasing a forge, the hobbyist blacksmith can construct a coal forge from a discarded wheelbarrow. The most important thing is your air supply. Some wheels are suitable for the same purpose. It is 17 inches deep with a smoke entrance 16 inches tall and 11-1/2 inch wide. Pictures of back yard forges that people have made for blacksmithing. Leave a comment Continue Reading Brake Drum Forges. You will need to cut a hole in the top that a small brake drum from a small car will slide into but not fall through (there is a lip on the brake drum). You can have a simple coal forge up and ready in 20 minutes if you're in a hurry. Full size forges are usualy about 30" by 40" (750 x … In this Instructable, member “asuka42227” shows you how he made a small coal-fired hobbyist smith forge using an old brake drum, a shower drain, and some common plumbing parts. It looks great and he just started using it and tells us about it: It is 100% homemade. July 30, 2015. . You will need to decide what kind of fuel you will be using, with what type of forge you want to use. See My first forge. ... is to put foot switch on fan motor to shut it off when I step away from forge so fire will die back some and reduce coal consumption, just … Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. Tuyere -- a pipe through which air can be forced into the fire 2. Then I have the wire racks to hold the coal. B4B. Good Deals, Tool Steel. These forge grate covers are originally designed to cover the hole on rivet forges but are not often used on brake drum forges. The firepot should be about 4-5 inches deep and can be made from an old brake drum. 013 It's all screwed up. Brake Drum Forge Make a forge out of a brake drum easy, cheap, and works like a champ Metal Projects Welding Projects Metal Crafts Brake Drum Forge Diy Forge Coal Forge Welding Shop Blacksmith Forge Homemade Tools The brake drum was sourced from a local salvage yard for ten bucks. Brake Drum Forge. The small scale hobbyist smith coal forge, with upgrades soon to come. Anvilfire’s “Guru” drawing and shop notes on a brake drum forge, A rather detailed case against the brake drum forge — although I digress, Part 1 of David Burress’s video series on building a brake drum forge, Part 2 of the aforementioned video series, Your email address will not be published. Honestly, I think this is one of the better ideas the new blacksmiths come across and take action on. The most difficult thing here is to connect the pipes together and connect the pipe to the drum brake. Its a ford f350 brake drum attached to a cast iron pan with a few holes drilled for airflow from a hairdrier connected to a light dimmer for variable speed. As far as the heat problem, mine gets steel plenty hot. They start at around $500. Homemade coal-fired forge constructed from a surplus brake drum, steel channel, and square tubing. When you work on a coal forge, you need to tender the fire, you need large amounts of coal around the fire, the chance of heating long or larger objects, not only poking the end of … A source of moving air, such as a fan or bellows, introduces additional air into the fire through t… Building a blacksmith forge is fairly easy, and with a few tools and some hard work, you can build your very own pipe tuyere forge very inexpensively. A steel barrel can provide both the stand for the forge and the steel table top to hold the brake drum fire box, and the coal. About Mountain Brook Forge Located just outside of White Salmon, Washington, Mountain Brook Forge is a provider of high quality blacksmithing coal and coke for the Northwest. What is different about mine, though, is how it is mounted. It in turn was replaced by the forge in my portable shop trailer. Centaur Forge carries a wide selection. Basic Brake Drum Forge for Under $40. 5.5" outside diameter; 3.75" outlet diameter; 4.625 between hole centers (3/8" holes) must be bolted down; solid cast iron. A sliding door held on by a single screw pivot point also works and is easier to fabricate. If you were to wrap the outside in kaowool insulation, fill it up with oodles of charcoal, and hit it with a really good blower, then sure you could melt it. We have rounded up 8 effective and efficient homemade forge plans for you to work around metal freely and easily. Just wanted to do a quick blog post for those of you out there that have built your own coal forge, whether its one of your own construction or the ever-popular brake drum forge (like. Here is a step by step version of what I did to achieve a brake drum/55 gallon barrel drum combination that I have ZERO interest in upgrading from. Brake Drum Forge Plans I’m out of time for tonight, but I’ll put up another post to add to this when I get a chance to write another. You will leave the trap door closed when your forge is lit up, and you can open it when you are done, to clean out all the fallen soot and coal. A brake drum forge is only suited to the production of amall things because of the limitations that are inherent in it - the biggest limitation is the diameter versus the depth. Fuel. We have multiple pickup locations for coal and coke, and can arrange delivery for bulk orders. This is a good, detailed explanation of the construction of the forge, without getting to boring. Brake drum forges are often built as a first project at many blacksmith schools and beginner workshops. You then want to connect the pipes together. For the uninitiated, here is a quick rundown on the the brake drum forge, as explained by Dave Canterbury (of “Dual Survivor” fame). You will also need to cut a hole in Make sure you keep the piece within the coals; keep bits of charcoal below and above it, try to plug any holes. Working with metal is incomplete without having a blacksmith forge to make the metal submit to your will! Brake drum forges vary with the diameter of the brake drum. If you get fancy and fabricate a clinker breaker type gate a grate is not required. Brake Drum (size as you feel appropriate) from local wrecking yard or neighbors unattended vehicle 2. I used 2″ black pipe fittings (which Lowes nor Home Depot in my city carry), so I ordered them all off of Amazon. Brake drum Forge build (step by step) pt1. It consists of a firepot, to hold the fire, a work surface, and a blower. Honestly, I think this is one of the better ideas the new blacksmiths come across and take action on. You'll want to build an ash gate and clinker braker. Alot of folks are asking about brake drum forges, so i'm collecting the repeated answers here mastly in the form of photos of how to do it A basic coal forge is made up of a few basic parts, A fire pot, Which is made of stronger metal and is where the burning coal goes, in a brajke drum forge, this is the job the break drum does. A coal forge is essentially a large metal or clay pit that holds burning fuel and provides an air source to maintain extreme temperatures. The overall height of this forge is 53". and a 3" x 6" nipple. Although most people prefer the dump type many commercial forges came with a sliding door. A steel barrel can provide both the stand for the forge and the steel table top to hold the brake drum fire box, and the coal. A few are solid cast. Brake drums are typically a cast iron rim with a pressed or formed in steel center of 1/8" plate. We built our blacksmith forge out of a brake drum, 2… Dimensions and drawings of my latest semi-portable coal forge and steel sidedraft hood. Okay, that was a stupid pun. They are connected by an old automobile brake drum (labeled fire pot). Best hob-up back yard coal forge I ever had was made from a semi truck brake drum - big heavy cast iron, hard to move but you weren't going to knock it over by mistake. NOTE: A grate should be made to reduce the amount of coal that falls into the tuyeer. See you guys again soon! The firepot should be about 4-5 inches deep and can be made from an old brake drum. Brake drum forge + 400 = forge welding? If I don't leave it on, that coal/coke fire goes out FAST though. This is a g… Another kind of common backyard forge is made from a brake drum. My first 3 forges were versions of a brake drum coal forge. The seed for Fiery Furnace Forge was sown in 2004. Technicaly the center of the forge and firepot is only about a foot square or less. Most people who … As a blacksmith, burning coal or coke is a necessity for forging and welding. We have multiple pickup locations for coal and coke, and can arrange delivery for bulk orders. The 3" piece is cut about 1/2" beyond the threads and the 2" x 6" has the threads cut off OR left on depending on the blower type. But think I haft to go with it for the time being. Images replaced September 1, 2018 from original 110 photos, restored and color corrected. Building a blacksmith forge is fairly easy, and with a few tools and some hard work, you can build your very own pipe tuyere forge very inexpensively. The forge was created using a brake drum, scrap tubing, some chicken wire and a small regulator that we happened to have on hand. Here is a home made forge made by Brendan. We have multiple pickup locations for coal and coke, and can arrange delivery for bulk orders. Brake drum forges vary with the diameter of the brake drum. 21 thoughts on “ Building A Coal Forge ” xorpunk says: August 11, 2012 at 6:26 am forging is an art.. good luck making anything even with a proper setup. The legs on the above drawing should be spread out more for stability. The small scale hobbyist smith coal forge, with upgrades soon to come. A good forge hearth requires much more room to support the coal and coke that is placed in and around the fire. ... My first forge was built out of an old brake drum and my blower was a hair dryer… very high tech. These are called coal forges and are no longer efficient. It just works — that’s all there is to it. A functioning used coal forge will start at $400. Fabricated Firepot is one of … They are attached by flattening the end of the tube, drilling or punching a 3/8" hole and bolting on with the bolts holding the flange to the brake drum "pot". July 30, 2015. There are many options. It must be strong enough to support the fire brick liner or packed clay which is the base for the fire. Why is that? It has a 3" (7.6cm) center hole and 5" (12.7cm) bolt circle. 012 2 inch plumbing parts to form tuyere. B4B. Centaur Forge offers a variety of models that can withstand the heat of coal forges, many of which come with fitted ash dumps for ease of use. Brake Drum Blacksmith Forge: My son caught the blacksmithing bug while he was at summer camp so we investigated building our own blacksmith forge and found that brake drum forges are a very popular way to get into the hobby. The forge is what you’ll use to heat the metal that you’re working. It is from a commercial fertilizer truck and is about 18-20 across by 10 - 12 deep. For any projects of decent size you should have a coal depth of roughly 7." You will need to cut a hole in the top that a small brake drum from a small car will slide into but not fall through ( there is a lip on the brake drum). The main objection against a brake drum forge is the lack of a table around it and the depth of the drum. 10" to 16" (25 to 40cm) will work. Brake drums are typically a cast iron rim with a pressed … Then every student has a forge to take home. Current cost runs about $18 US. The last, and best was set in a steel table top. Pictured above is the forge I constructed using a discarded grill, a metal fence post, and a few hand and power tools, and materials available at your local craft or hardware store. The drum brake is on top and the trap door is on the bottom. Another kind of common backyard forge is made from a brake drum. This should have a depression of about 3 or 4 inches (7.6 or 10.2 cm) in the center, and can be formed out of 12 or 16 gauge stainless steel, or 1/4 inch (10.2 cm) cold rolled steel plate. Buy Cheap Tool Steel Online, Part II. With the help of hand crank blower you can perform your desired operation mentioned here. These forge grate covers are originally designed to cover the hole on rivet forges but are not often used on brake drum forges. Brake rotor forge build.... All pretty simple, ... 011 Bung and drum. During operation, fuel is placed in or on the hearth and ignited. That’s great because it works and it is made from some stuff that he had laying around. Having your own DIY forge at home, you can have this liberty of treating the metal in any shape you want and make beautiful things out of it! I spent many happy hours in my youth turning out dozens of leaf blade throwers hammered out of hydraulic lifters with a f… Lokomo anvil in use In art. The brake drum … Photo by Ryan Ridgway. This is over half the width of most drums. They also have tutorials on making your own charcoal (lot of work), but I had good success with Cowboy Charcoal from Walmart when I couldn't get the real deal. They tempered it in their big coal forge, then heat treated it in a smaller propane forge. The small scale hobbyist smith coal forge, with upgrades soon to come. A counter weighted ash dump is fabricated and hinged from the 3" pipe. Welded blacksmithing coal firepot is use to forge the hammers, punches, tongs and other metal working operations. However, during the day a smith may burn as much as a bushel of coal. This video is part one in a series showing the building of my coal forge. Note that a brakedrum forge has almost no coal reserve and is only useful for small projects as a hobbiest or starter forge. Basically, you want the brake drum at the top, with the trap door at the bottom. A pull made from heavy wire can be rigged so that you don't need to crawl under the forge to dump the ashes. Note that a brakedrum forge has almost no coal reserve and is only useful for small projects as a hobbiest or starter forge. It just works — that’s all there is to it. Brake drum forges are often built as a first project at many blacksmith schools and beginner workshops. It consists of a firepot, to hold the fire, a work surface, and a blower. Firepots can be installed into masonry or steel forges, and many models are suitable for farrier work. About Mountain Brook Forge Located just outside of White Salmon, Washington, Mountain Brook Forge is a provider of high quality blacksmithing coal and coke for the Northwest. Used coal forges are also readily available. The small scale hobbyist smith coal forge, with upgrades soon to come. This vertical pipe goes into the container where the coal is kept (labeled forge)t. In the case of this forge the container is the cowl of a lawn mower. The designs of these forges have varied over time, but whether the fuel is coal, coke or charcoal the basic design has remained the same. New are not prohibitive but it all depends on your view point. Remember to include your name, age, and state, so I can attribute the question to you. Over thousands of years of forging, these devices have evolved in one form or another as the essential features of this type of forge: 1. Choosing blacksmith forge parts from Centaur Forge will help you on your way to becoming more experienced. Blacksmith’s Coal Firepot. As you can see I cut the hole in the front. The little 1/30th HP shaded pole motor on the blower above can be controlled by a room lighting control. Read more. A good medium-weight cross-peen hammer will make the sparks fly. For the uninitiated, here is a quick rundown on the the brake drum forge, as explained by Dave Canterbury (of “Dual Survivor” fame). Forging Tools Blacksmithing Knives Forging Metal Metal Bending Tools Metal Working Tools Metal Tools Homemade Forge Homemade Tools Diy Tools. Apr 14, 2016 - This video is part one in a series showing the building of my coal forge. Brake Drum Forge. Buy Cheap Tool Steel Online, Part II. I followed a path that I had read about on iforgeiron, then I modified it a little to suit what I had on hand. Bottom blast coal forge A forge typically uses bituminous coal, industrial coke or charcoal as the fuel to heat metal. The blower from this forge was used to build a new forge that was poorly designed and too small. The brake drum of a car or truck is too small to make a forge hearth. What i mean is that the brake drum is bolted to … I build a nice forge out of square tube and 1/4″ plate, but have barely used it. About Mountain Brook Forge Located just outside of White Salmon, Washington, Mountain Brook Forge is a provider of high quality blacksmithing coal and coke for the Northwest. They make a pretty decent firepot but are not nearly as heavy as commercial firepots therefore will not last as long. ... forge, vise and hammer. A rotor from the rear of a an all wheel disk car has about a 2-3" depression that that acts as a brake drum for the emergency brake setup -- This is what I use as a firepot and it works great, and it sits nicely 'in' my forge table without any mechanical fastening or welding -- just the lip of the rotor. In this Instructable, member “asuka42227” shows you how he made a small coal-fired hobbyist smith forge using an old brake drum, a shower drain, and some common plumbing parts. Fittings will be a 2" heavy steam flange (about 5/8" thick), a 2" close nipple, a 2" x 6" long nipple, a 2 x 2 x 3" reducing T, I’ve heard for some reason or other that the floor flange fitting (that will bolt up to the bottom of your firepot) is hard to find, even at plumbing suppliers. Anyone else with a ghetto hair-dryer setup understand me on this one? Just wanted to do a quick blog post for those of you out there that have built your own coal forge, whether its one of your own construction or the ever-popular brake drum forge (like. If you’ve done ANY amount of researching on the internet about building your first forge, you’ve almost certainly come across a mention of a “brake drum forge”. Here is the basics for Patricks new Forging area. They are good for an entry level forge as you can build one without a lot of tools for relatively cheap and with parts you can mostly get off the shelf at a big box hardware store. Too small for use as a forge hearth, and too large for use as a firepot. June 7, 2013; Jim vonMosch; Opinion; brake drum, Coal, forge; What About Brake Drum Forges? You can make one from an old brake drum or scrap plate metal. 2″ black steel pipe nipples in 4.5″ length, A Little More On Brake Drum Forge Construction (With Trenton Tye), Quick Tip: How To Light a Coal Forge Quickly and Easily, Torbjörn Åhman Forges Bolt Tongs from 10mm Flat Bar. I promised you a breakdown of the fittings I used. Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. The reason why brake drum forges don't overheat and melt out is because most of the surface is being air-cooled, since there are only coals on the inside of the drum. Coal forge firepots, however, are more suited to burning coke and have a thicker diameter to handle the intense heat of forging or welding with a coke fire. Required fields are marked *, You may use these HTML tags and attributes:
. I’m not bitter, I promise. During this reenactment, I saw a traditional blacksmith working with a coal forge, hand-crank blower, and anvil. Floor flange (size to fit brake drum) 3. Pictured above is the forge I constructed using a discarded grill, a metal fence post, and a few hand and power tools, and materials available at your local craft or hardware store. The hood is made of 14 and 16 gauges sheet metal and 3/16" x 2" x 2" angle iron, and of 1/8" x 1" inch flat stock and a 12" inch square piece of 1/8th inch plate. Your email address will not be published. You're not concerning yourself with air-tightness and heat containment. The blower shown is a little 120 CFM model I use on gas forges. There are a lot of brake drum forges kicking around out there. Keep in mind that most of these won’t mention anything about setting the brake drum down in a 55 gallon drum, but there is some good information that is worth reading. A coal forge takes longer to bring up to a working temperature compared to gas. A smoke shelf with a length from back wall of inside of hood to the front edge of the shelf is 4 inches long. ... was attending a reenactment in Conyers, Georgia. Materials needed... 1. Bellows or blower -- a means for forcing air into the tuyere 3. This basic forge was built for under $40 with only two stops for materials and a build time of approx 10 minutes. Oct 18, 2018 - Brake Drum Blacksmith Forge: My son caught the blacksmithing bug while he was at summer camp so we investigated building our own blacksmith forge and found that brake drum forges are a very popular way to get into the hobby. Coal Forge Plans I'm starting with coal forges because they're simpler to make. I just buy everything off Amazon because I don’t feel like putting over to some little plumbing store to not be able to locate the actual part among all the other crap laying around. You can also take hours welding together a hood, creating a … A hair dryer, furnace blower, or any type of squirrel cage fan will work. E-mail any questions or comments to blacksmithing4beginners@gmail.com and I will try to cover any topics you might be interested in knowing more about. The stand was welded together and the cheapest coal that we could find was purchased, and the forge was hooked up to the compressor and regulated to a slow but steady stream of air that kept the coals hot. Fire brick,coal,fan and knowledge are needed to build this device that dates back to egyptians.